Upgrade Kit

Modernisation, overhaul, or ‘upgrade’ are terms that refer to the modernisation process of industrial equipment aimed at increasing its efficiency or updating it to meet regulatory compliance. This intervention can include simple integrations into individual machines (often referred to as retrofitting) or the regeneration of entire production lines, e.g. through technological upgrades or safety improvements.

Whether you want to retrofit an existing WPR line with newer technologies or are looking at a complete overhaul of an old, perhaps even off-brand, wrapping machine, WPR will guide you through your project and provide you with professional advice. Our team of technicians and engineers will not only assess the feasibility of the project, but also the expected efficiency gains.

The most common modernisation of foil lamination machines that WPR carries out each year is the installation of WPR’s world-renowned slot nozzle technology on third-party systems, usually in conjunction with the replacement of the adhesive melter.  We have put together a kit of components that can be installed particularly quickly and easily on all systems. The obsolete components of the old system are removed, and the new lamination system is simply placed on the machine frame.

The standard version of the kit consists of:

• Hot melter (model of your choice) with glue hose
• Assembly of the slot nozzle holder
• Slot nozzle in the desired application width
• Foil holder (double or single) with integrated foil brake

Depending on your requirements and the focus of the project, additional components such as a nip roller, an automatic primer dosing system or optional technologies such as signalling systems and temperature controls can be added. We adapt entirely to your requirements.

The right solution for every project

There are various reasons why you might want to modernise an industrial wrapping machine. WPR has installed thousands of upgrades on lamination machines worldwide over the years:

• Conversion of profile wrapping machines with application systems for two-component solvent-based adhesives for the use with PUR hotmelt adhesives
• Integration of slot nozzle systems on roller coating machines
• Installation of WPR slot nozzles on third-party systems to improve the quality of adhesive application
• Modernisation of foil unwinding systems with several foil holders, automatic foil brakes and automatic foil changers.
• Replacement of the complete adhesive system including melter and slot nozzle glue head
• Extension of the machine frame to increase the working speed
• Adaptation of the profile wrapping machine for changing from traditional primers to low-VOC primers (automatic primer dosing system)
• Adhesive melting and application systems for changing from EVA and/or PO-based adhesives to reactive PUR hotmelt adhesives.
• Simple replacement of obsolete components with up-to-date technologies
• Integration of quick set-up systems to reduce set-up times

As you can see, the list is long, and your project is probably not as complicated as it may seem at first glance. Simply contact us and we will look at your specific project together.

Are you facing the decision to modernise an old machine or purchase a new one?

The decision between modernising a machine and purchasing a new one is not only about immediate costs and benefits, but also a strategic decision that can influence the competitiveness of your company in the coming years. It is therefore advisable to evaluate the project from different angles and take the various factors into account:

• Available budget and return on investment (ROI);
• Process efficiency and sustainability;
• The company’s medium-term growth plan;
• Compliance with current safety regulations for industrial plants;
• Risk analysis of production facilities;
• Opinions of production employees involved in the process.

Our team will be happy to help you analyse your information and assist you in the decision-making process. Thanks to our many years of experience and technical knowledge, we can offer you differentiated advice.

Advantages of modernising a lamination machine

Cost savings – Modernisation is often significantly cheaper than purchasing a new machine, as existing components can continue to be used.

Minimisation of production downtime – A retrofit can usually be implemented more quickly than replacing an entire machine, which reduces downtime.

Increasing efficiency – Upgrades such as modernised control systems, sensors or drives can make existing machines more powerful and energy-efficient.

Environmental decision – Extending the service life of machines reduces the need for new resources and lowers the ecological footprint.

Preservation of proven processes – Existing machines are often perfectly integrated into production processes, which means that adjustments can be costly when purchasing a new machine.

Would you like to modernise your old wrapping machine? How do you go about it?

Simply contact us using the contact form below or by e-mail. We will then get in touch with you immediately to discuss your project with you.

Ideally, you will already have photos or technical drawings of your system ready, otherwise, if necessary, a WPR technician will come to your production facility to collect the necessary information and take measurements straight away.

Based on the information gathered, we will provide you with a non-binding quotation for one or more solutions so that you can make a well-considered decision.

The advantage of WPR is that we already have many of the components in stock and can therefore offer you particularly short delivery times in the production phase.Contact us today, we look forward to hearing from you!