OL.D.200.4500: Double-sided in-line profile lamination machine

OL.D.200.4500

Double-sided in-line profile lamination machine

Length of machine

4.000 - 7.000mm

Maximum foil width

200mm

Speed

up to 15 m/min

Maximize your efficiency and cut your production costs

Imagine a production process where you can double your output and save time, labour, and materials—all at once. With our revolutionary double-sided inline lamination machine, you’re not just investing in equipment; you’re transforming the way you work. Designed as an advanced inline lamination solution, this system is at the forefront of PVC profile wrapping technology, making it the perfect inline wrapper that reviews both quality and performance.
When you step into the world of modern production, every second counts. That’s why our inline lamination machine is engineered to foil both sides of your profiles simultaneously. By applying decorative films to each side in a single pass, you eliminate the extra steps of reconfiguring your machine and running your profile through twice. The result? A streamlined, efficient process that produces twice as many finished profiles—an unbeatable advantage for your business.

The power of double-sided profile lamination
So, what exactly does it mean to have double-sided profile lamination? In simple terms, it’s the ability to laminate both sides of your PVC profiles at once. Our state-of-the-art in-line profile wrapping machine features two complete lamination systems mounted on one robust base. This dual approach means that every meter of profile you produce is wrapped in high-quality film on two sides without any additional handling. By doing so, you not only double your production capacity but also reduce the complexities associated with extra material handling and repositioning.

With this intelligent inline wrapping solution, you can say goodbye to the old methods that required you to run the same profile twice for full decoration. Instead, you gain an incredible efficiency boost while keeping your production line continuously moving. Imagine producing 100% more laminated metres in the same time, all while minimizing downtime and reducing labour costs significantly.

WPR’s exclusive slot nozzle technology

This double-sided inline laminating system offers further operating advantages thanks to the vertical adhesive application nozzles developed by WPR, which are mounted on the side of the system. This means that the film is also applied to the sides of the profile, which offers significant advantages for the operator:

  • Easy set-up: both sides of the profile are easily accessible and therefore easy to set up
  • Stable profile guidance in the primer zone: The primer application on the profile sides means that the primed profile can be guided stably over the transport wheels.
  • Simple quality control: As both sides of the profile are easily visible, quality control of the entire process is also made easier. With double-sided lamination of the top and bottom sides, the underside is very difficult to see.

Endless possibilities with flexible colour choices

One of the standout benefits of our inline lamination machine is its exceptional flexibility when it comes to colour options. With our system, you have complete control over the decorative films applied to your profiles. Whether you prefer a uniform colour on both sides or a striking two-tone finish, you can easily switch between film rolls on the fly. This flexibility transforms PVC profile wrapping into a creative process where you can offer endless design options.

Nowadays, bicolored profiles are trending, as they allow you to coordinate both the exterior look of a building and the interior décor seamlessly. With the inline lamination system, you can create these popular two-tone designs without ever needing to stop the machine. In fact, one or both sides of the profile can be independently controlled—so if you decide to produce single-sided laminated profiles for a specific order, you can simply suspend lamination on the other side. This capability makes your production line adaptable to various design requirements without the time-consuming hassle of changeovers.

Why choose inline lamination?

Traditional lamination methods involve extruding PVC profiles as long bars, cutting and stacking them, then transporting the profiles from the warehouse to the lamination department. During this process, added handling steps not only slow you down but also increase the likelihood of contamination and material waste. Inline lamination upends this outdated process by integrating profile wrapping directly into the extrusion line.

With our integrated PVC laminating machine, the moment your high-quality PVC profiles are extruded, they are automatically sent through the lamination process. They’re foiled, cut, and then directed straight to your final product warehouse. This seamless integration means you’re eliminating unnecessary transportation and extra handling steps—resulting in enormous savings in both time and manpower. It’s a true game-changer that streamlines your production flow and maximizes efficiency.

Technical advantages that make a difference

Beyond the clear cost and time savings, there are several technical benefits to the inline lamination process that can directly impact your bottom line:

  • Clean, preheated profiles: Since the extrusion process generates heat, your profiles arrive at the inline PVC laminating machine in an optimal state. This means the film adhesion is better, your energy input is reduced, and the resulting finish is pristine.
  • Steady, consistent speeds: Inline lamination works in harmony with your constant extrusion process. The uninterrupted speeds of your production line ensure that the in-line PVC profile wrapping machine operates efficiently without frequent stops, maximizing laminated running metres.
  • Smart automation: The system automatically adjusts the working speed, coordinates the application of primers and adhesives, and continuously monitors critical temperatures. This intelligent control minimizes the need for constant operator oversight. In fact, the machine alerts you via signals only when an adjustment is necessary, such as when the film roll is nearly exhausted.
  • Reduced material waste: The controlled, steady nature of the inline lamination process leads to a significant reduction in material waste. There’s less chance for errors or faulty profiles because the entire process is streamlined and continuously monitored. This means you’re not left with batches of unusable material or the hassle of reworking partial orders.

Double-sided inline wrapping: The ultimate productivity boost

When you bring together the power of inline lamination with a twin-sided approach, you get the ultimate production machine. A double-sided inline PVC laminating machine, often simply called inline wrapper, combines every benefit mentioned with a straightforward design for PVC profile wrapping.

What does this mean for you? Maximum productivity, no cumbersome setup changes, and the continuous production of premium-quality profiles. It’s the all-in-one solution that keeps your line moving rapidly while preserving the integrity and precision of your output.

Your bespoke inline wrapping solution

At the heart of our offering is a deep expertise in inline lamination technology. Our journey began with producing our very first inline wrapping machine, and over the years, we have honed our expertise to deliver cutting-edge, reliable inline lamination solutions for businesses just like yours. We know that every production line is unique, and we’re here to help you configure the perfect solution tailored to your needs.

Imagine transforming your production process into a seamless, highly efficient operation that not only reduces costs but also opens up creative opportunities with endless colour choices and design flexibility. With our inline lamination machine, you’re stepping into an era of production where you have full control, minimized downtime, and double the output—all at a reduced cost.

If you’re ready to upgrade your production line with the most advanced in-line profile wrapping machine on the market, let’s get started. Reach out today using the contact form below and discover how our inline lamination solutions can help you produce superior PVC profiles while keeping your operation lean, efficient, and remarkably cost-effective. Transform your production, captivate your customers, and embrace the future with our state-of-the-art inline wrapping technology.